How To Make PVC Patches?

How To Make PVC Patches?

Custom PVC patches have become increasingly popular for their durable and beautiful quality in recent years. As a result, many people will be curious about how to make PVC patches. In this article, we will address all your concerns and provide explanations.

how to make pvc patches

What is a pvc patch?

A PVC patch is a decorative emblem made of polyvinyl chloride (PVC) material. It is typically soft yet heat-resistant and waterproof and can come in various shapes, colors, and designs. The characteristics of the PVC patches make them good for outdoor use like in the military and sports activities. 

A PVC patch can be in endless colors and shapes, so they are also widely used in fashion-related fields.


How to make pvc patches?

Prepare The Material Needed:

  • PVC powder
  • Liquid plasticizer
  • Catalyst
  • Dyes
  • Mold
  • Injector
  • Spatula
  • Oven
  • Protective gloves
  • Protective eyewear

1. Design the PVC Patch

Before making the PVC patches, you need to design the patch you want. The design should contain these factors: 

  • Shape: The shapes of custom PVC patches can either be circles, shields, rectangles, or any shapes you like.
  • Size
  • Colors: A PVC patch can contain endless colors, but the gradients will be sublimated.
  • 2D&3D: A 2D patch is a flat design; a 3D design means the finish of the PVC patch will have rising parts
  • Artwork: The artwork can be created by graphic design software or a sketch by hand. Please ensure that your design is simple, clean, and not too intricate. ( Below is a reference artwork)
how to make pvc patches at home-how to make an artwork of pvc patches

2. Create A Mold

Molds can be crafted from a variety of materials, including wood, metal, or plastic. The mold should be tailored to match the size and shape of the desired patch. It’s also possible to create multiple molds for different designs or sizes.

3. Mix PVC Powder and Liquid Plasticizer

The function of a liquid plasticizer is to soften the PVC powder making it into PVC liquid, so you can get any shape of custom PVC patches you want. The PVC powder and liquid plasticizer should be mixed in a ratio of 4:1, respectively.

4. Add Dyes

In this step, you can add dyes to make the PVC liquid into any color you desire.

5. Add Catalyst

The function of the catalyst is to make the mixture of the liquid PVC harder. This process will be fast, so please make sure to work fast.

6. Inject The Mixture Into Mold

You can use the injector to pour the mixture of PVC liquid into the mold. Please ensure the mixture can cover every corner of the mold perfectly. Then use a spatula to make the surface flat.

custom vinyl patches

7. Bake The Mixture

Heat the mold in the oven at a temperature of 175-180 degrees Celsius to harden the PVC mixture.

8. Cool The Mold And Remove the PVC Patch

Use the spatula the get out of the PVC patch carefully.

9. Adding The Back

If you want a sew-on PVC patch, then it will be ready on the last step. But if you want to make the PVC patch with velcro or iron on back, then need to attach the back accordingly.

In conclusion, this article shows how to make PVC patches in a sample and effective way(9 steps).

Is it easy for you? Please leave a comment below or contact us if you have any problems!

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